AE's Retrofit

PRODUCT RANGE

• Innovative Coiler
• Double Combing Segment
• Aerodynamic Undercasing
• WebMaster -240
• Apro doffing arrangement (OE)
• Apro lap Feed
• Tongue & Groove Mechanism

Solution for Controlling of Short thick and Raw material faults & Auto coner FD cuts in C1/2, C1/3 and in Textool Cards.

By installing our AE's PRE-CARDING SYSTEM and FLAT REVERSAL SYSTEM at various mills we have time and again modified the system based on the feedback received from valued customers and also keeping in mind the latest technology adopted in the leading carding manufacturers like Rieter / Trumac / L.M.W. So for we have supplied 480 systems duly incorporating the latest modifications.

1-1 AE's Retrofit in Lickerin zone

In AE's retrofits like combing segment / waste control bar & knife in the Lickerin zone helps for better opening of fiber, removes the heavy seed particles, unwanted trash, removes the seeds as it is, maintains uniform cleaning efficiency and controls the black neps.

AE's Retrofit in cylinder zone

PRE-CARDING SYSTEM

The PRE-CARDING SYSTEM will separate fibers and form three layers. The bottom most layer will be long fibers. Top and middle layer will be contamination, sead coats, trash and short fibers.

The trash, seed coats, short fibers and contaminations are removed in two stages. The pre-carding system open the fibers and removes the seed coats, trash, and short fibers through the 3 suction pipes provided at strategic location in the RE-CARDING SYSTEM. The left over trash, seed coats, short fibers and contaminations are removed effectively by the FLAT REVERSAL SYSTEM.

FLAT REVERSAL SYSTEM

Hence the machine running with PRE-CARDING SYSTEM & FLAT REVERSAL intandem gives better results than the machine running with PRE-CARDING SYSTEM alone. This phenomenon has been proved in the latest machines that have flat reversal system. The result of which there will an improvement by way of reduction of 25% in classimate faults and 25% in FD Cuts in Auto coner.

In our PRE-CARDING SYSTEM strips are designed to adjust to the closest possible settings to the entire width of the cylinder curvature. This will ensure excellent results than the other systems running at present. In other systems running at present the settings are possible only on both sides of the cylinder that too settings are possible only to the highest peak of the cylinder wire tip. The flat reversal system works with PRE-CARDING SYSTEM for cotton processing and for synthetic only PRE-CARDING SYSTEM IS sufficient.

Aerodynamic Stainless Steel Undercasing

Our Newly Designed Aerodynamic Stainless Steel Undercasing helps to open the fiber and exhale the air in a better way. This keeps the Undercasing zone always free from dust and paves way for good working atmosphere throughout the day. Particularly this condition need to be maintained for processing fibers with low micronaire value. Since chocking of fiber is eliminated in our aerodynamic Undercasing the life span is increased.

We have taken utmost care in every angle in our design to achieve better results than the other systems running at your mills. We can assure you to maintain the projected improvement of reduction of 15 to 20% in classimate faults (Short thick and Raw material faults) and 20% in FD cuts in Auto Coner.